TSC Simulation recently delivered a cloud-based Industrial Process Control Training System for the University of Sydney, providing students with hands-on experience of real industrial processes through advanced simulation technology.
The project demonstrates how digital simulation platforms can help universities deliver practical engineering training at scale while supporting flexible, hybrid learning environments.
Modern engineering education faces a growing challenge: providing students with meaningful hands-on experience of complex industrial processes while supporting larger student cohorts and more flexible learning formats.
Traditional laboratory equipment can be expensive to maintain, limited in availability, and difficult to scale for large classes. At the same time, universities are increasingly looking to integrate digital tools that reflect how engineers work in industry today.
The University of Sydney sought a solution that would allow students to gain practical experience with process control systems while supporting both in-person and remote learning.
TSC Simulation delivered a 40-user cloud-based process simulation platform designed to replicate real industrial processes in a safe and accessible learning environment.
Running entirely in the cloud, the system enables students to access simulations from engineering computer labs or their own devices, ensuring consistent access to training tools regardless of location.
The platform includes a comprehensive set of dynamic simulation models covering key process engineering operations, from fundamental control systems through to more advanced plant operations.
A key component of the project was the development of a Learning Management System (LMS) integration module.
This allows instructors to embed simulation exercises directly into their teaching workflows. Assignments can be created within the LMS, with students automatically directed to the correct simulation model running in the cloud.
Each simulation launches with predefined starting conditions, ensuring exercises align with course objectives. Exercises, scored assessments and fillable workbooks are embedded in the models and once completed, results and outputs are automatically returned to the LMS for review and assessment.
This integration allows simulation-based learning to be delivered seamlessly alongside traditional coursework.
The platform includes a broad library of process simulations designed to support teaching across multiple areas of chemical and process engineering.
Training models include:
Students can also explore safety considerations using the TSC XR Process Safety – Hazard Identification module, helping them understand operational risks alongside plant performance.
Simulation technologies are becoming increasingly important across the energy, chemical and process industries. Digital twins, remote operations, and advanced modelling tools are now widely used to optimise plant performance and improve safety.
By giving students access to realistic process simulations, TSC Simulation helps universities provide practical experience that reflects modern industrial environments.
Students can experiment with operating conditions, analyse process behaviour and develop a deeper understanding of process control strategies, all within a safe digital environment.
Cloud-based simulation platforms provide universities with a dynamic way to expand practical training while maintaining flexibility.
For institutions, this means:
For students, it provides valuable experience interacting with realistic process systems and industry-style tools.
At TSC Simulation, we are committed to helping universities deliver practical, industry-relevant engineering education through advanced simulation technologies.
Projects like this demonstrate how cloud-based simulation platforms can enable immersive learning experiences that prepare students for the challenges of modern engineering practice.
Looking to enhance engineering education with cloud-based process simulation? Contact TSC Simulation to discuss your requirements and discover how our solutions can support your teaching objectives.