Supporting UK Gas Infrastructure

Solution: Engineering Services

Location: UK, Nationwide. 2025

Compressor Station Safety & Operability Studies

TSC Simulation has recently delivered a series of Compressor Station Safety and Operability Studies across multiple sites in the UK, working in collaboration with engineering partners to support both new and existing gas transmission assets. 

These studies form part of our ongoing role in providing trusted dynamic simulation, analysis, and validation services to organisations involved in the design and operation of compressor stations on the UK National Transmission System (NTS). 

Project Partners & Locations 

Over recent months, we have supported several partners across a range of sites: 

  • Yokogawa: Lockerley, Avonbridge, Bishop Auckland
  • Wood Group: St Fergus, Kirriemuir, Diss 
  • Tecnica: Aberdeen
  • National Gas: Felindre

Each project involved its own configuration, design stage, and operational context, but all shared a common requirement:  

ensuring compressor stations continue to operate safely, reliably, and efficiently under real-world conditions. 

Understanding the Challenge

Compressor stations are a critical part of gas transmission networks, maintaining the pressure required to move natural gas safely across long distances. As gas flow patterns evolve, driven by changes in supply sources, decarbonisation targets, and new technology, compressor stations often require upgrade, reconfiguration, or control system optimisation. 

Before these changes are implemented, operators need clarity on real-world performance, and to design appropriate safety systems that reduces risk as low as reasonably possible. 

Compressor Operability Studies provide that assurance.
They assess how stations respond to variations in: 

  • Flow rates and system pressure 
  • Temperature and gas composition 
  • Control system behaviour 
  • Normal operating conditions, failure conditions and emergency shutdown scenarios 

The outcome is a clear understanding of station resilience, performance margins, and any adjustments required to meet operational or regulatory expectations. 

A dynamic analysis of how a compressor, subsystem or whole plant reacts under specific failure scenarios can help engineers design appropriate safety systems. The analysis will often provide a Process Safety Time (PST) for each specific scenario, a vital measure that is required to prove a safety system can react before a failure scenario can escalate beyond a safety margin. 

Our Approach

TSC Simulation has been delivering compressor station simulation studies for over two decades. Our team builds detailed dynamic models replicating station equipment, control systems and operating logic, allowing performance to be tested across realistic scenarios before any physical changes are made. 

This approach enables our clients to make informed, confident decisions, whether they are designing new capacity, upgrading equipment, or verifying compliance. 

Our supported workflow typically includes: 

  1. Model Build – Accurate representation of compressors, drivers, coolers, valves, logic, and site configuration. 
  2. Scenario Testing – Ranging from start-up and normal operation to equipment failure and emergency trip response. 
  3. Performance Evaluation – Identifying behaviour under demand fluctuations, off-design conditions, and system disturbances. 
  4. Recommendations & Validation – Ensuring stations can operate safely and efficiently throughout their full lifecycle. 

Long-Term Value for the UK NTS

Since our first compressor station studies in 1999, we have supported upgrades and system development for more than 18 major compressor projects across the UK. 

Today, the need for validated compressor performance is more significant than ever. UK gas transmission patterns are shifting due to: 

  • Reduced reliance on North Sea production 
  • Increased LNG imports 
  • Greater system flexibility requirements 
  • Movement toward lower-carbon and electric drivers 

As a result, robust compressor analysis remains essential for ensuring safe, flexible, and sustainable gas network operations. 

Planning a Project? 
Our team is ready to help, whether you’re developing a new facility, upgrading an existing station, or seeking operational validation. 

 

Get in touch

To discuss how dynamic modelling and operability analysis can support your next project. 

TSC Simulation
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